1.Mechanical Properties: Aluminum alloys utilized in die casting LED lights must possess a delicate balance of mechanical properties to ensure structural integrity and durability while keeping the weight of the fixture at an optimal level. High-strength alloys like A380 or A383 are often favored due to their excellent combination of strength and ductility. These alloys exhibit robust mechanical properties, making them suitable for withstanding various stresses and loads encountered during the operation of LED lights. Their high tensile and yield strengths ensure that the fixtures maintain their shape and withstand mechanical impacts or vibrations, thus extending their service life. Additionally, the ductility of these alloys allows for intricate designs and complex geometries required in LED light fixtures without compromising their structural integrity. This ensures that the fixtures can be manufactured to meet specific design requirements while maintaining superior mechanical performance.
2.Thermal Conductivity: Efficient heat dissipation is paramount for the optimal performance and longevity of LED lights. Aluminum alloys with high thermal conductivity play a crucial role in dissipating heat generated by the LED components, thereby preventing overheating and ensuring consistent light output. Alloys such as A360 or ADC12 are preferred for their excellent thermal conductivity properties. These alloys facilitate the rapid transfer of heat away from the LED chips to the surrounding environment, thereby maintaining the operating temperature within acceptable limits. This not only enhances the efficiency and reliability of the LED lights but also helps in preserving the lifespan of the LED chips. The superior thermal conductivity of these alloys allows for the design of LED fixtures with efficient heat sink structures, further enhancing their thermal management capabilities. As a result, LED lights manufactured using these alloys can operate at higher power levels and in challenging environmental conditions without compromising performance or reliability.
3.Corrosion Resistance: LED lights are often exposed to a wide range of environmental conditions, including moisture, humidity, and corrosive elements. Therefore, it is essential to select aluminum alloys with excellent corrosion resistance to ensure the longevity and durability of the fixtures, especially in outdoor or harsh environments. Alloys like AlSi10Mg or A413 are renowned for their superior corrosion resistance properties. These alloys form a protective oxide layer on the surface, which acts as a barrier against corrosion, thereby preventing the degradation of the fixtures over time. Additionally, their corrosion resistance makes them suitable for use in marine environments or areas with high levels of pollution or chemical exposure. LED lights manufactured using these corrosion-resistant alloys offer long-term reliability and performance, even in challenging operating conditions, ensuring minimal maintenance requirements and reduced lifecycle costs.
4.Machinability: The machinability of aluminum alloys is a critical factor in the die casting process, as it directly impacts manufacturing efficiency, mold filling, cycle times, and surface finish of the LED fixtures. Alloys with good machinability, such as A380 or ADC12, are preferred for die casting LED lights due to their ease of processing and high productivity. These alloys exhibit excellent flow properties, allowing for the precise replication of intricate mold designs and complex geometries with minimal defects or porosity. Their low melting points and good fluidity enable fast mold filling and solidification, resulting in shorter cycle times and increased production throughput. Moreover, the superior machinability of these alloys facilitates post-casting operations such as machining, polishing, or coating, further enhancing the aesthetics and functionality of the LED fixtures. Overall, the excellent machinability of these alloys ensures smooth and efficient manufacturing processes, resulting in high-quality LED lights with consistent performance and appearance.
5.Cost-effectiveness: The cost of aluminum alloys significantly influences the overall manufacturing cost of die-cast LED lights. While specialty alloys may offer enhanced properties, they often come at a higher material cost, making them less economical for large-scale production. Therefore, alloys like A380 or ADC12 are commonly chosen for their favorable combination of performance and cost-effectiveness. These alloys offer adequate mechanical properties, thermal conductivity, and corrosion resistance required for LED lighting applications at a relatively lower material cost. By selecting cost-effective alloys, manufacturers can optimize production costs without compromising the quality or performance of the LED fixtures. This ensures competitive pricing in the market while maintaining profitability and affordability for customers. Additionally, the widespread availability and established supply chains of these alloys contribute to their cost-effectiveness, making them preferred choices for die casting LED lights across various industries and applications.
6.Aesthetic Considerations: In addition to functional properties, the aesthetic appearance of die-cast LED lights is essential for many applications, especially in architectural or decorative lighting projects. Aluminum alloys with superior surface finish capabilities, such as A360 or A383, are favored for producing visually appealing LED fixtures with smooth textures and refined appearances. These alloys exhibit excellent flow characteristics and moldability, allowing for the creation of intricate details and fine surface finishes during the die casting process. The resulting LED fixtures boast uniform surfaces, sharp edges, and minimal surface defects, enhancing their visual appeal and aesthetic quality. Furthermore, the aesthetic versatility of these alloys enables the production of LED lights in various shapes, sizes, and designs to suit diverse architectural or interior design requirements. Whether it's sleek and modern luminaires or ornate and decorative fixtures, the aesthetic considerations provided by these alloys allow manufacturers to create LED lighting solutions that seamlessly blend functionality with visual appeal, enriching the ambiance and atmosphere of any space.
JD-1071 aluminum die casting material Led street light
1.LED/Philip Lumiled 5050 or 3030
Driver:philip,Meanwell Inventronics
2.Aluminum die casting material,surface anit-ageing electrostatic
3.spray processing,super resistance to corrosion.
4.PMMA len cover,no glass
5.Input Voltage: AC100-240V, 50/60Hz, IP65, Ik08
6.Windy area :115 ㎝2
7.Stainless steel screws
8.5 years warranty